1235 Optimizing Quality of Laser-welded Gold Alloy through Heat Treatment
I. WATANABE1, J. LIU2, Y. TANAKA2, M. ATSUTA2, and T. OKABE2, 1Baylor College of Dentistry, Dallas, TX, USA, 2Nagasaki University, Japan

The aim of this study was to improve the joint strength of laser-welded gold alloy with age-hardenability at intraoral temperature. Gold alloy (Au-22.0%Cu-3.0%Ga-0.5%Ir; Sofard, Nihombashi-Tokuriki, Japan) was cast conventionally in plate patterns (0.5 mm x 3.0 mm x 20 mm). After bench-cooling the mold to room temperature (AC; as-cast state), transverse sections of the plate were made at mid-span. After the cut surfaces were polished with No. 600 SiC paper, they were butted against one another and welded using Nd:YAG laser (Tanaka TLL7000, Japan) (current: 320 A; time: 10 ms; spot diameter: 1 mm). Three laser pulses were applied from both sides to cover the joint width (3.0 mm) of the specimens before or after solution heat treatment at 700°C/5 min (ST). Uncut control specimens (non-welded) were also prepared. After ST, two different heat treatments were given the laser welded specimens: aging at 250°C/15 min (HA), or aging at 37°C/3 d (IA). Control specimens underwent all of the heat treatments after ST. Tensile testing was conducted at a crosshead speed of 2 mm/min and a gauge length of 10 mm, and the breaking stress (Bs: MPa) was recorded. Results [mean (SD), n=5] were: —
ACAC®LaserAC®Laser®STAC®ST®LaserSTHA(ST)IA(ST)
Control 734(64)a447(9)813(53)b785(16)a,b
Laser®ST 393(21)a365(19)a684(53)564(47)
ST®Laser 354(19) 525(24)398(38)

Identical letters indicate no statistical differences (p>0.05) in the same row (Duncan's test). For the control specimens, the Bs value of the IA specimens increased after ST and was not different (p>0.05) from that of the HA specimens. The Laser®ST specimens showed significantly greater Bs value compared to the ST®Laser specimens after any heat treatment. The joint strength of laser-welded gold alloy will be improved by solution heat treatments with aging at high or intraoral temperature. Partially funded by NIH grant 11787.

Seq #121 - Casting Alloys I
3:45 PM-5:00 PM, Thursday, 7 March 2002 San Diego Convention Center Exhibit Hall C

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